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Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Clutch - 02E (Sedan) (A5 Platform)) >> 30 Clutch >> Removal And Installation >> Clutch Cover, Installing >> Covers Delivered With A Bushing

Covers Delivered With A Bushing

WARNING: This page is about a different variant/trim than selected.

Always replace the cover and the circlip. Never use a hammer to install the cover and never lubricate the center seal or touch it.

Fig 1: Attention: Never Oil Center Seal Or Touch With Hand
GWWN30-10085Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION:

Do not touch the hole in the center of a new cover. The cover must not be touched inside the hole, lubricated or come into contact with any other substances in that area. Leaks will develop.

Do not remove the bushing!

Fig 2: Caution - Do Not Remove Bushing!
GWWN30-10147Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The new cover must not have any fluid in or around the center seal and it must be dry.

-- Clean the end of the clutch shaft if necessary.

Do not apply adhesive to the inside of the cover.

-- If this is done, carefully remove the adhesive!

Only lubricate the outer edge of the seal with Direct Shift Gearbox (DSG) transmission fluid.

-- Install the cover with bushing.

Fig 3: Identifying Cover With Bushing
GWWN30-10149Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION:

Handle with care. If the cover is hit in any way, leakage will definitely occur.

The cover can be pried out of its seat using a screwdriver to install the new circlip.

Fig 4: Identifying Cover In Its Seat Pried With A Screwdriver
GWWN30-10078Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the new circlip.

-- Only remove the bushing once the circlip is installed.

Fig 5: Identifying Cover With Bushing
GWWN30-10149Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.