Engine, Securing To Assembly Stand

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2008 Volkswagen Jetta, 2007 Volkswagen Jetta, and 2006 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Lifting Tackle 3033
Shop Crane -Load Cap= 700-1200KG VAS 6100
Engine and Transmission Holder VAS 6095
Engine Lateral Bracket T03001
Transport Arm T03002

For performing work, secure the engine using the engine lateral bracket T03001 to the engine and transmission holder VAS 6095.

-- Remove the transmission. Refer to one of the following:

REMOVING .
REMOVING .

-- Remove the clip -1- for wiring harness, remove the bolts -3- and remove the cover -2-.

Fig 1: Identifying Clamp, Wiring Harness, Bolts & Cover Plate

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-- Disconnect the harness connectors -1 and 2- and remove the bracket -3- bolts -arrow-.

Fig 2: Identifying Harness Connectors And Bracket Bolts

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-- Install the transport arm T03002 as shown.

Fig 3: Identifying Installation Of Transport Arm T03002

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The pin -1- engages in the cylinder block. Tighten the knurled bolt -2- hand tight.

-- Install the engine lateral bracket T03001.

Fig 4: Identifying Installation Of Engine Lateral Bracket T03001

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Tighten the bolts -1 and 3 - to 40 Nm, and bolt -2- to 25 Nm.

NOTE:

The bolts are designed so that they cannot be lost.

When removing, the engine lateral bracket T03001 must be held at tension in the direction of withdrawal, otherwise the bolt -1- cannot be unscrewed.

-- Install the lifting tackle 3033 as shown and lift the engine off from the engine-/gearbox jack V.A.G 1383 A using the shop crane -load cap= 700-1200KG VAS 6100.

Fig 5: Identifying Engine Sling 3033 Engaged To Lift Out Using Shop Crane VAS 6100 From Engine/Transmission Jack V.A.G 1383 A

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-- Secure the engine to the engine and transmission holder VAS 6095.