Cylinder Block Assembly Overview
WARNING: This page is about a different car, the 2006 Volkswagen Jetta and 2005 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
If large quantities of metal particles or other deposits (caused, for example, by partial seizure of the crankshaft or connecting rod damage) are found in the engine oil, the oil passages must be cleaned thoroughly and the oil cooler, oil spray nozzles and the oil filter replaced in order to prevent further damage from reoccurring.
- Cylinder block
- Sealing flanges and flywheel, removing and installing REMOVAL AND INSTALLATION .
- Removing and installing crankshaft CRANKSHAFT ASSEMBLY OVERVIEW .
- Piston and connecting rod, disassembling and assembling PISTONS AND CONNECTING ROD ASSEMBLY OVERVIEW .
- Bracket
- For wiring harness and charge air pipe
- 15 Nm
- Gasket
- Replace
- Oil filter bracket
- Removing and installing OIL FILTER BRACKET WITH OIL COOLER .
- Disassembling and assembling OIL FILTER BRACKET AND OIL COOLER ASSEMBLY OVERVIEW .
- 15 Nm + 90° (1
/4
turn) additional turn
- Replace
- First, fasten upper left and lower right bolts, and then tighten all four bolts in a diagonal sequence
- Bracket
- 20 Nm
- Connecting piece
- For thermostat
- 15 Nm
- O-ring
- Replace
- Coolant thermostat
- Removing and installing THERMOSTAT .
- Note installation position THERMOSTAT .
- Checking: Heat up thermostat in water
- Opening begins approximately 85° C
- Ends approximately 105° C
- Opening lift min. 7 mm
- Hex bolt
- Tightening sequence and tightening specification: Removal and Installation
- Bracket
- For generator and A/C compressor, if equipped
- Tensioner
- 25 Nm
- Oil pan
- Clean sealing surface before installing
- Install with silicone sealantD 176 404 A2
- 15 Nm