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Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 202 (2.5L - Cooling System - Engine Code(S): BGP, BGQ, CBTA & CBUA (Sedan) (A5 Platform)) >> 19 Cooling System >> Description And Operation >> Cooling System Components Overview, Engine Side >> Part 1

Part 1

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Part 2, refer to PART 2 .

Fig 1: Identifying Cooling System Components Overview, Engine Side
GWWM19-0253Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Cylinder Block 
  2. Oil Cooler 
  3. Bolt 
    • 25 Nm
  4. Bolt/Nut 
    • 10 Nm
  5. to the Bottom Heater Core Connection 
  6. Retaining Clip 
  7. O-ring 
    • Always replace.
  8. Front Coolant Line 
  9. Connecting Hose 
  10. O-ring 
    • Always replace.
  11. Coolant Line 
  12. Connecting Hose 
  13. Thermostat Housing Cover 
  14. to the Bottom Radiator Connection 
  15. Bolt 
    • 5 Nm
  16. O-ring 
    • Always replace.
  17. Coolant Thermostat 
    • Removing and installing, refer to COOLANT THERMOSTAT .
    • Note the installed position:

      The valve must be at the top

    • Checking (coolant thermostat installed):

      Refer to "Guided Functions" in the vehicle diagnostic tester.

    • Checking (coolant thermostat removed):

      Heat up the thermostat in water.

      Starts to open: approximately 87 °C (188.6 °F) Opening ends: approximately 102 °C (215.6 °F) opening distance: minimum 7 mm

  18. Seal 
    • Always replace.
  19. Bolt 
    • 25 Nm
  20. Coolant Thermostat Housing 
  21. Seal 
    • Always replace.
  22. Accessory Bracket 
  23. Bolt 
    • 10 Nm
  24. Coolant Pump 
    • With a integrated silicone seal for the cylinder block.
    • Removing and installing, refer to COOLANT PUMP .
  25. Right Coolant Line 
    • Secured to the engine mount.
  26. to the Bottom Expansion Tank Connection