LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> 2.0L - Cooling System - Engine Code(S): CBFA & CCTA (Sedan) (A5 Platform) >> 19 Cooling System >> Removal And Installation >> Coolant Pump Drive Gear Seal, Replacing

Coolant Pump Drive Gear Seal, Replacing

Special tools and workshop equipment required 

Removing 

-- Remove the coolant pump toothed belt. Refer to COOLANT PUMP TOOTHED BELT .

-- Firmly press a screwdriver -1- into the surface of the seal -2- -Arrow B-.

Fig 1: Identifying Pry Out Seal Using A Screwdriver
GWWA19-10462Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pry out the seal -arrow A-.

Installing 

-- Clean the running and sealing surface.

-- Lubricate the sealing surface of the balance shaft -2- with engine oil.

Fig 2: Identifying Balance Shaft And Sealing Surface
GWWA19-10463Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Push the seal -1- onto the balance shaft.

-- Install the thrust piece T10353 on the seal -1- and press it into the cylinder block all the way with the bolt -2- ; when doing this, do not bend the seal.

Fig 3: Identifying Thrust Piece T10353, Seal And Bolt
GWWA19-10464Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The rest of the installation follows the reverse of the removal procedure.