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Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Wiring - General Information (Sedan) (A5 Platform) >> 97 Wiring >> Description And Operation >> Crimping Pliers Vas 1978/1A

Crimping Pliers Vas 1978/1A

Crimp Pliers 0.35 mm2 - 2.5 mm2 VAS 1978/1A or Crimping Pliers (Base Tool) VAS 1978/1-2 together with Exchangeable Head 0.35 - 2.5mm/2 VAS 1978/1-1 or Head Adapter 4.0 - 6.0mm/2 VAS 1978/2A from wiring harness repair kit is used to compress the crimp connections.

Fig 1: Crimping Pliers
GWWN97-10491Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Compressing crimp connections using Crimp Pliers 0.35 mm2 - 2.5 mm2 VAS 1978/1A, refer to WIRE BREAK WITH DUAL REPAIR POINT .

The following exchangeable heads can be obtained for Crimp Pliers (Base Tool) VAS 1978/1-2:

In conjunction with Head Adapter For JPT Contacts VAS 1978/9-1, crimp pliers is used to crimp terminals onto individual wires when repairing wiring cross-sections up to 0.35 mm2WIRES WITH DIAMETER UP TO 0.35 MM .

Changing Exchangeable Head 

-- Open the Crimp Pliers completely.

-- Disengage both locking pins -arrows- from the Crimp Pliers.

Fig 2: Disengaging Crimping Tool Locking Pins
GWWN97-10201Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert the required exchangeable head from above -arrow- in Crimp Pliers.

Fig 3: Identifying Insertion Of Crimping Tool Head
GWWN97-10202Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lock exchangeable head by pressing in the pins -arrows- into the Crimp Pliers.

Fig 4: Engaging Crimping Tool Locking Pins
GWWN97-10203Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.