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Home >> Volkswagen >> 2008 >> R32 >> Repair and Diagnosis >> External Pages >> Different car >> Section 45 (Gears, Shafts - 5-Speed Manual Transmission 0A4 (As Of 04.2010)) >> 35 Gears, Shafts >> Disassembly And Assembly >> Output Shaft >> Installed Position of the Inner Race, the Outer Race and the 1st Gear Synchronizer Ring

Installed Position of the Inner Race, the Outer Race and the 1st Gear Synchronizer Ring

WARNING: This page is about a different car, the 2009 Volkswagen Rabbit, 2008 Volkswagen Rabbit, 2007 Volkswagen Rabbit, and 2006 Volkswagen Rabbit. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Modified 1st Gear Synchronization Components (From Transmission Build Date 02 05 0)
GWWN35-0029Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Place the inner race -A- on the drive gear for 1st gear.

The angled tabs -arrows 1- face the outer race -B-.

-- Install the outer race -B-.

The tabs -arrows 2- must lock into the retainers -arrows 3- in the gear.

-- Install the synchronizer ring -C-.

The retainers -arrows 4- lock in the tabs -arrows 1- on the inner race -A-.

NOTE:

If the parts are not to be replaced, make sure they are reallocated to their original gear.