Clutch Position Sensor

WARNING: This page is about a different car, the 2009 Volkswagen Rabbit, 2008 Volkswagen Rabbit, 2007 Volkswagen Rabbit, and 2006 Volkswagen Rabbit. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Hose Clamps Up to 25 mm Dia.3094

Removing

-- Determine whether a coded radio is installed. If so, obtain the anti-theft code.

-- Turn off the ignition and disconnect the battery ground cable. Refer to Removal and Installation .

-- Remove the complete air filter housing if it located near the battery. Refer to one of the following:

Gas engines, refer to DESCRIPTION AND OPERATION .

-- Remove the battery and the battery tray. Refer to Removal and Installation .

Fig 1: Identifying Hose/Line Assembly

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

If a hose/line assembly -1- with a round component is installed directly below the master cylinder, the hose/line assembly must be removed.

NOTE:

Be careful not to get any brake fluid on the longitudinal member or on the transmission when performing the following work. If it does, clean the areas thoroughly.

-- Clamp off the supply hose going to the master cylinder using the 3094.

Fig 2: Identifying Use Of Hose Clamps 3094 On Supply Hose To Master Cylinder

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disengage the clip -2- using a screwdriver or a pointed tool and pull the clip out from the master cylinder out until it stops.

Fig 3: Identifying Hose/Line Assembly

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the hose/line assembly -1- or plastic line from the master cylinder and seal it.

-- Disconnect the connector -4-.

-- Unclip the clutch position sensor -G476- from the master cylinder -arrow- and remove it.

Installing

Install in reverse order of removal.

NOTE:

Allocate all components

If The Hose/Line Assembly Was Removed:

-- Press the hose/line assembly -1- or plastic line into the master cylinder connection -4- with a new seal -2- until the clip -3- engages audibly.

Fig 4: Identifying Hose/Line Assembly, O-Ring, Master Cylinder Connection & Securing Clip

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull on the hose/line assembly or plastic line to make sure it is secure.

-- After removing the 3094 bring the return hose back to its original shape.

-- Bleed the clutch system. Refer to CLUTCH SYSTEM, BLEEDING .

-- Install the battery tray and the battery. Refer to Removal and Installation .

-- If removed, install the air filter housing. Refer to one of the following:

Gas engines, refer to DESCRIPTION AND OPERATION .

-- Connect the battery and follow the procedure regarding what to do after connecting a battery. Refer to Removal and Installation .