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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (2.0L - Cooling System - Engine Code(S): BPY) >> 19 Cooling System >> Removal And Installation >> Coolant Pipes

Coolant Pipes

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

Removing 

-- Remove the engine cover/upper air filter housing. Refer to ENGINE COVER/UPPER AIR FILTER HOUSING .

GTI: 

-- Remove the pipe -A- and hose -B- bolts -arrows-.

Fig 1: Removing Pipe And Hose
GWWN24-10134Courtesy of VOLKSWAGEN UNITED STATES, INC.

Continuation for all Vehicles: 

-- Remove the noise insulation. Refer to Description and Operation .

-- Disconnect the connector -3- from the charge air pressure sensor -G31-.

Fig 2: Identifying Charge Air Pressure Sensor G31, Bolts & Clamp
GWWM24-0566Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the bolts -2 and 4-.

-- Loosen the clamp -1-, disconnect the quick-release coupling on the charge air cooler and remove the charge air pipe with the hose downward.

-- Drain the coolant. Refer to DRAINING AND FILLING .

-- Disconnect the electrical connectors -arrow-.

Fig 3: Disconnecting Electrical Connectors
GWWN19-10111Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Disconnect the coolant hoses from the coolant pipes -arrows-.

Fig 4: Disconnecting Coolant Hoses From Coolant Pipes
GWWN19-10112Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Disconnect the hose -A- and remove the bolt -B-. Remove the front coolant pipe.

Fig 5: Disconnecting Front Coolant Pipe Hose And Removing Bolt
GWWN19-10113Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Disengage the connector -A- from the bracket, disconnect the hose -B- and remove the bolts -C-. Remove the rear coolant pipe.

Fig 6: Identifying Rear Coolant Pipe Connector, Hose And Bolts
GWWN19-10114Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

Installation is performed in reverse order.