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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Controls, Housing - Direct Shift Gearbox Transmission 02E (As Of 09.2011)) >> 34 Controls, Housing >> Removal And Installation >> Transmission Oil Cooler

Transmission Oil Cooler

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

Removing 

-- Move the selector lever into the "P" position.

-- Remove the battery and the battery tray. Refer to Removal and Installation .

-- Place a lint free cloth on the transmission oil cooler and transmission to absorb the leaking coolant.

-- Clamp off the coolant hoses using the hose clamps up to 25 mm dia. -3094- and remove the hoses from the cooler.

Fig 1: Identifying Coolant Hoses Clamped Using Clamps 3094
GWWN34-10215Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the bolts -A- and the transmission oil cooler -B-.

Fig 2: Identifying Transmission Oil Cooler Bolts
GWWA37-0669Courtesy of VOLKSWAGEN UNITED STATES, INC.
CAUTION:

Coolant must not drip into the transmission.

Installing 

-- Replace the transmission oil cooler O-rings -C-.

Fig 3: Identifying Transmission Oil Cooler Bolts
GWWA37-0669Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Install the transmission oil cooler -B-, while doing this, pay attention to the O-rings -C-.

-- Install and tighten the new bolts -A- to 20 Nm + 90° (1/4) additional turn.

-- Connect the coolant hoses to the transmission oil cooler and remove the hose clamps up to 25 mm dia. -3094-.

Fig 4: Identifying Coolant Hoses Clamped Using Clamps 3094
GWWN34-10215Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Install the battery tray and the battery. Refer to Removal and Installation .

-- Check coolant level and fill if necessary. Refer to one of the following:

Gas engines, refer to [For engine(s) BPY] Description and Operation , or [For engine(s) CCTA, CBFA] Description and Operation .

-- After repairing, check the transmission oil level and fill if required. Refer to TRANSMISSION OIL LEVEL, CHECKING AND FILLING .

CAUTION:

Do not start the engine during coolant level testing if the transmission oil has not been filled yet.