LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 25 (2.0L - Cylinder Head, VALVETRAIN - Engine Code(S): BPY) >> 15 Cylinder Head, VALVETRAIN >> Specifications >> Fastener Tightening Specifications

Fastener Tightening Specifications

WARNING: This page is about a different variant/trim than selected.
Component Fastener Size Nm
Camshaft Adjuster to Camshaft Bolt (1) - 20 + 45°
Camshaft Adjustment Valve 1 to Housing Bolt - 4
Camshaft Position Sensor to Cylinder Head Bolt - 10
Camshaft Sprocket to Camshaft Bolt (1) - 50 + 180°
Chain Tensioner to Cylinder Head Bolt - 10
Crankcase Ventilation Valve to Cylinder Head Cover Bolt - 4
Engine Mount Bracket to Cylinder Block Bolt - 45
Housing to Cylinder Head Bolt - 10
Stud Bolt, for the Exhaust Manifold to Cylinder Head - 20
Stud Bolt, for the Intake Manifold and Toothed Belt Tensioner to Cylinder Head - 10
Toothed Belt Guard to Cylinder Block Bolt (2) - 10
Toothed Belt Tensioner to Stud Nut - 25
Transport Strap to Cylinder Head Bolt - 25
Vibration Damper to Crankshaft Bolt - 20 + 90°
Wire Bracket to Housing Bolt - 10
(1) Always replace
(2) Install using locking fluid

Cylinder Head Cover Bolt Tightening Sequence and Specification 

-- Tighten the cylinder head cover bolts in the sequence shown and in stages to 10 Nm

Fig 1: Identifying Cylinder Head Cover Bolts Tightening Sequence
GWWN15-10047Courtesy of VOLKSWAGEN UNITED STATES, INC.

Cylinder Head Bolt Tightening Sequence and Specification 

-- Tighten the cylinder head bolts in the sequence shown as follows:

Fig 2: Identifying Cylinder Head Bolts Tightening Sequence
GWWA15-0767Courtesy of VOLKSWAGEN UNITED STATES, INC.

Guide Frame Bolt Tightening Sequence and Specification 

Fig 3: Identifying Cylinder Head Bolts Tightening Sequence
GWWN15-10103Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Gently tighten the bolts working from the inside toward the outside in several stages.

-- Then tighten the bolts in the designated sequence to 8 Nm + an additional 90° (1/4) turn.