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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 25 (2.0L - Cylinder Head, VALVETRAIN - Engine Code(S): BPY) >> 15 Cylinder Head, VALVETRAIN >> Removal And Installation >> Cylinder Head Cover

Cylinder Head Cover

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

Removing 

-- Remove the engine cover/upper air filter housing. Refer to ENGINE COVER/UPPER AIR FILTER HOUSING .

-- Remove the bolts -arrows-.

Fig 1: Identifying Toothed Belt Guard Bolts
GWWA13-0558Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the ignition coils with power output stage. Refer to IGNITION COIL WITH POWER OUTPUT STAGE .

Fig 2: Identifying Valve Housing And Cylinder Head Cover
GWWA15-10198Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Disconnect the Evaporative Emission (EVAP) line from the cylinder head cover -1-.

-- Remove the crankcase ventilation valve bolts -arrows- from the cylinder head cover.

-- Remove the vent tube bolts -1-, vent tube and heat shield from the turbocharger.

Fig 3: Identifying Line For Crankcase Ventilation With Heat Shield From Turbocharger
GWWA15-10199Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Disconnect the vent hose -2- from the cylinder head cover.

-- Loosen the cylinder head cover bolts starting from the outside and working toward the inside.

-- Remove the cylinder head cover.

Installing 

Install in reverse order of removal. Note the following:

NOTE:

Replace the cylinder head cover seals if they are damaged.

-- Tighten the cylinder head cover bolts following the specified sequence in several steps.

Fig 4: Identifying Cylinder Head Cover Bolts Tightening Sequence
GWWN15-10047Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Make sure the upper toothed belt guard is installed correctly.

Tightening Specifications

Component Nm
Cylinder head cover to cylinder head 10
Toothed belt guard to cylinder block 10 (1)
(1) Install use locking fluid