Clutch Pedal: Notes

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required

PliersT10005
Assembly Tool T10178
Torque Wrench (5-50 Nm) V.A.G 1331

Removing

-- Move the driver seat all the way back and raise the steering wheel to the highest position.

-- Remove the trim on the driver side and the cover below the trim. Refer to Removal and Installation .

-- Remove the wire guide -2- from the steering column.

Fig 1: Identifying Cable Ties, Cable Guide & Floor Vent

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-- Remove the footwell vent -3-. Refer to Removal and Installation

There are different ways of securing the impact bolster support -1- in front of the clutch pedal -2-.

Securing with Two Bolts:

Fig 2: Fastening Impact Bolster In Front Of Clutch Pedal

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-- Remove the impact bolster support bolts and support -1-.

Securing with One Bolt:

Fig 3: Identifying Impact Bolster & Bolt

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-- Remove the impact bolster support bolt -2- and support -2-.

Remove the sound absorber -arrow- fro the bracket/clutch pedal, if equipped.

Fig 4: Bracket With Sound Absorber

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-- Remove the retainers -A-.

Fig 5: Sound Absorber Retainers

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-- Remove the sound absorber.

-- Push the sound absorber near the upper nut -1- above the clutch pedal -A- in the -direction of the arrow-.

Fig 6: Pushing Sound Absorber Near Upper Nut Above Clutch Pedal

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-- Remove the nut -2- and the bolt -5- and then remove the clutch pedal -1- from the bracket -3-.

Fig 7: Identifying Clutch Pedal, Mounting Bracket, Nut And Bolt

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-- Move the clutch pedal foreword and remove the over-center spring -4-.

-- Release the clutch pedal from the master cylinder using the pliersT10005.

Fig 8: Disengaging Master Cylinder Operating Rod Mount Using Pliers T10005

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-- Remove the clutch pedal.

Installing

Installation is performed in the reverse order of removal while observing the following:

NOTE:

Replace the self-locking nuts.

-- Install the mount -2- on the clutch master cylinder actuator rod -1-.

Fig 9: Identifying Mount, Master Cylinder Operating Rod & Clutch Pedal

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-- Press the mount in until it engages audibly in the notch in the clutch pedal -3-.

-- Install the over-center spring -2- into the bracket from the top and hold the end of the spring in its installed position using the assembly tool T10178.

Fig 10: Inserting Over-Center Spring Into Mounting Bracket And Holding Spring End In Installation Position Using Assembly Tool T10178

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-- The mounting area -arrow- for the clutch pedal pivot pin -A- must be positioned vertically.

Fig 11: Identifying Mounting Area For Clutch Pedal Pivot Pin

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-- Insert the clutch pedal pivot pin -A- into the mounting area of the over-center spring.

-- Press the clutch pedal slightly, push the bolt through and tighten the self-locking nut. Refer to Tightening Specifications .

Some vehicles have a sound absorber -arrow- over the bracket/clutch pedal.

Fig 12: Bracket With Sound Absorber

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Bring the sound absorber back into its installed position.

There are different ways of securing the impact bolster support -1- in front of the clutch pedal -2-.

Securing with Two Bolts:

Fig 13: Fastening Impact Bolster In Front Of Clutch Pedal

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Install the impact bolster support -1- and tighten the 2 bolts to specification. Refer to Tightening Specifications .

Securing with One Bolt:

Fig 14: Identifying Impact Bolster & Bolt

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Install the impact bolster support -1- and tighten the bolt -2- to specification. Refer to Tightening Specifications .

-- Install the trim and the cover on the driver side. Refer to Removal and Installation .