Clutch Position Sensor

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required

Hose Clamps up to 25 mm Dia. 3094

Removing

-- First, check whether a coded radio is installed. If so, obtain the anti-theft code.

-- Remove the battery and, if necessary, remove the rear panel on the battery case. Refer to Removal and Installation .

Fig 1: Identifying Hose/Line Assembly

Courtesy of VOLKSWAGEN UNITED STATES, INC.

If a line -1- with a round component is installed directly below the master cylinder, the line must be removed.

NOTE:

While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or the transmission. If it does, clean the area thoroughly.

-- Clamp off the supply hose to the master cylinder using the hose clamps up to 25 mm dia. 3094.

Fig 2: Using Hose Clamps 3094 To Clamp Supply Hose To Master Cylinder

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Pull the circlip -2- out using a screwdriver or a pointed tool and pull if from the master cylinder until it stops.

Fig 3: Identifying Hose/Line Assembly

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the line -1- from the master cylinder and seal it.

-- Unclip the clutch position sensor -G476- from the master cylinder -arrow- and remove it.

-- Disconnect the connector -4-.

Installing

Installation is performed in the reverse order of removal. Pay attention to the following:

NOTE:

Replace the hose clamps

If the Line -1- was Removed:

-- Push the line -1- and the seal -2- into the master cylinder -4- until the circlip -3- audibly locks into place.

Fig 4: Identifying Hose/Line Assembly, O-Ring, Master Cylinder Connection & Securing Clip

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Pull on the line to make sure it is secure.

-- After removing the hose clamps up to 25 mm dia. 3094, bring the hose back to its original shape.

-- Bleed the clutch system. Refer to CLUTCH SYSTEM, BLEEDING .

-- Install the battery. Refer to Removal and Installation .