Clutch Hydraulic Hose/Line

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required

Hose Clamps up to 25 mm Dia. 3094

Removing

-- Remove the air filter housing. Refer to one of the following:

Gas engines, refer to Removal and Installation , [For engine(s) BPY] Removal and Installation , or[For engine(s) CCTA, CBFA] Removal and Installation .

-- Remove the battery and the battery tray. Refer to Removal and Installation .

NOTE:

While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or the transmission. If it does, clean the area thoroughly.

-- Clamp off the supply hose to the master cylinder using the hose clamps up to 25 mm dia. 3094.

Fig 1: Using Hose Clamps 3094 To Clamp Supply Hose To Master Cylinder

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove the line -1- from the master cylinder as follows:

-- Pull the circlip -3- out using a screwdriver and remove the line -1- and O-ring -2-.

Fig 2: Identifying Securing Clip, Hose/Line Assembly & O-Ring

Courtesy of VOLKSWAGEN UNITED STATES, INC.

CAUTION:

Do not press the clutch pedal after removing the line.

Remove the line -4- from the breather assembly -1- as follows:

-- Pull the circlip -2- up using a screwdriver or a pointed tool and remove the line -4- with O-ring -3- from the breather assembly -1-.

Fig 3: Hose/Line Assembly Or Plastic Line On Breather, Removing And Installing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing

Installation is performed in the reverse order of removal while observing the following:

-- Push the line -1- with the O-ring -2- into the master cylinder -4- until the circlip -3- audibly locks into place.

Fig 4: Identifying Securing Clip, Hose/Line Assembly & O-Ring

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Pull on the line to make sure it is secure.

-- Push the line -4- with the O-ring -3- into the breather assembly -1- until the circlip -2- audibly locks into place.

Fig 5: Hose/Line Assembly Or Plastic Line On Breather, Removing And Installing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Pull on the line to make sure it is secure.

-- Bleed the clutch system. Refer to CLUTCH SYSTEM, BLEEDING .

-- Install the battery tray and the battery. Refer to Removal and Installation .

-- Install the air filter housing. Refer to one of the following:

Gas engines, refer to Removal and Installation , [For engine(s) BPY] Removal and Installation , or[For engine(s) CCTA, CBFA] Removal and Installation .