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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Gears, Shaft - Manual Transmission 02Q) >> 35 Gears, Shafts >> General Information >> Output Shaft, 1ST To 4TH Gears, Adjusting >> Determining Shim Thickness

Determining Shim Thickness

WARNING: This page is about a different variant/trim than selected.

The required bearing tension is reached as follows:

The specified bearing pre-load is reached when the determined measured value (0.14 mm) is subtracted from the inserted adjustment shim (1.70 mm).

A constant figure of (0.40 mm) is added to the reading.

Example:

Inserted adjusting shim 1.70 mm
- measured value 0.14 mm
+ Preload (constant value) 0.20 mm
Adjusting shim thickness 1.76 mm

-- Select the correct adjusting shim thickness according to the table. Refer to ADJUSTMENT SHIM TABLE .

-- Remove the transmission housing and remove the tapered roller bearing outer race from the transmission housing.

Fig 1: Pulling Tapered Roller Bearing Outer Race Out From Transmission Housing
GWWN35-0332Courtesy of VOLKSWAGEN UNITED STATES, INC.

A -

Counter support, for example, Kukko support 22/2

B -

Internal puller 46 to 58 mm, for example, Kukko extractor 46-58 mm 21/7

-- Remove the adjusting shim (1.70 mm) from the transmission housing.