LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Gears, Shaft - Manual Transmission 02Q) >> 35 Gears, Shafts >> Description And Operation >> Output Shaft 5TH/6TH And Reverse Gears Overview

Output Shaft 5TH/6TH And Reverse Gears Overview

WARNING: This page is about a different variant/trim than selected.
NOTE:

Adjust the output shaft if it or the tapered roller bearing are being replaced. Refer to OUTPUT SHAFT, 5TH, 6TH AND REVERSE GEARS, ADJUSTING .

Replace both tapered roller bearings together.

Fig 1: Exploded View Of Output Shaft For 5th, 6th And Reverse Gear Components
GWWN35-0281Courtesy of VOLKSWAGEN UNITED STATES, INC.
  1. Clutch Housing
  2. Washer
    • Always 0.65 mm thick.
  3. Outer Race/Tapered Roller Bearing
  4. Inner Race/Tapered Roller Bearing
  5. Output Shaft
  6. Reverse Gear Synchronizer Hub
    • Removing, refer to Figure.
    • Installed position, refer to Figure.
    • Installing, refer to Figure.
  7. Locking Ring
  8. Reverse Gear Locking Collar
    • With synchronizer ring.
  9. Needle Bearing
    • For the reverse gear.
  10. Reverse Gear
  11. Sleeve
    • Remove over the reverse gear, refer to Figure.
    • Installed position: the wider collar on the sleeve points toward the reverse gear selector gear.
    • Installing, refer to Figure.
  12. Locking Ring
  13. Needle Bearing
    • For 6th gear.
  14. 6th Gear
  15. Synchronizer Ring for 6th Gear
    • Checking for wear, refer to Figure.
  16. Locking Collar with Synchronizer Hub for 5th and 6th Gears
    • After removing the locking ring, remove with the 6th gear selector gear. Refer to Figure.
    • Disassembling, refer to Figure.
    • Assembling the locking collar/synchronizer hub, refer to Figure and Figure.
    • Installing, refer to Figure.
  17. Locking Ring
  18. Needle Bearing
    • For 5th gear.
  19. 5th Gear Synchronizer Ring
    • Checking for wear, refer to Figure.
  20. 5th Gear
  21. Inner Race/Tapered Roller Bearing
  22. Locking Ring
    • Select the correct one when replacing the tapered roller bearing and the output shaft. Refer to Figure.
  23. Outer Race/Tapered Roller Bearing
  24. Adjusting Shim
  25. Transmission Housing
  26. Spring
    • Installed position, refer to Figure.
  27. Locking Collar
  28. Synchronizer Hub
  29. Locking Pieces
    • Quantity: 3
    • Installed position, refer to Figure.
scientia non olet · About LEMON Manuals