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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (2.0L - Crankshaft, Cylinder Block - Engine Code(S): BPY) >> 13 Crankshaft, Cylinder Block >> Removal And Installation >> Drive Plate

Drive Plate

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

Loosening and Tightening: 

-- Secure the flywheel lock adapter VW 558 to the drive plate with the M8 x 45 bolt. Insert two M10 nuts between the flywheel lock adapter and the drive plate.

Installed location of the flywheel lock adapter: -A- to loosen, -B- to tighten.

Fig 1: Identifying Installed Location Of Flywheel Retainer
GWWN13-10121Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

-- Set the drive plate in place, use the washer with notches -1-.

Fig 2: Identifying Drive Plate And Appropriate Shims
GWWN13-0640Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Install new bolts -3- and tighten them to 30 Nm.

-- Check the dimension -a- at three points and calculate the mean value.

Specified value: 19.5 to 21.1 mm

Fig 3: Measuring Through Hole In Drive Plate To The Milled Surface Of The Cylinder Block
GWWN13-0641Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:

This is measured through the hole in the drive plate to the machined surface of the cylinder block.

If the specification is not obtained:

-- Remove the drive plate and install the shim -2-. Tighten the bolts -3- again to 30 Nm.

Fig 4: Identifying Drive Plate And Appropriate Shims
GWWN13-0640Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Tighten the bolt to 60 Nm + an additional 90° (1/4) turn, (the additional turn may occur in several stages).