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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (2.0L - Crankshaft, Cylinder Block - Engine Code(S): BPY) >> 13 Crankshaft, Cylinder Block >> Description And Operation >> Engine Overviews >> Toothed Belt, With A Divided Toothed Belt Guard

Toothed Belt, With A Divided Toothed Belt Guard

WARNING: This page is about a different variant/trim than selected.
NOTE:

Vehicles from 01.06 have a new toothed belt guard. Identification: The upper toothed belt guard does not have cover and the guard is divided in the engine mount bracket area. Vehicles without a divided toothed belt guard overview. Refer to TOOTHED BELT, WITHOUT A DIVIDED TOOTHED BELT GUARD .

Fig 1: Engine Assembly Overview Part III, With Divided Toothed Belt Guard
GWWN13-10269Courtesy of VOLKSWAGEN UNITED STATES, INC.
  1. Bolt
    • 10 Nm
  2. Upper Toothed Belt Guard
  3. Bolt
    • 50 Nm + 180° (1/2) additional turn.
    • Always replace.
    • Use the retainer 3036 to loosen and tighten.
  4. Camshaft Sprocket
    • Installed position secured by the woodruff key.
  5. Bolt
    • 10 Nm
    • Install using locking fluid.
  6. Rear Toothed Belt Guard
  7. Woodruff Key
    • Make sure it is secure.
  8. Nut
    • 25 Nm
  9. Belt Tensioner
  10. Coolant Pump
  11. O-ring
    • Always replace.
  12. Bolt
    • 25 Nm
  13. Idler Roller
  14. Bolt
    • 15 Nm
  15. Bolt
    • 35 Nm
  16. Idler Roller
  17. Sealing Flange
  18. Diamond Disc
    • Always replace
  19. Crankshaft Toothed Belt Gear
    • There must be no oil on the contact surfaces between the toothed belt gear, diamond disc and crankshaft.
    • Only possible to install in one position.
  20. Bolt
    • 90 Nm + 90° (1/4) additional turn.
    • Always replace.
    • Do not lubricate.
    • Use the counter support 3415 to loosen and tighten.
  21. Toothed Belt
    • Before removing, mark the direction of rotation using chalk or a felt-tip marker.
    • Check for wear.
  22. Lower Toothed Belt Guard
  23. Bolt
    • 8 Nm
    • Quantity: 7
  24. Engine Mount Bracket
  25. Bolt
    • 45 Nm