Charge Air Hose, Installing

WARNING: This page is about a different variant/trim than selected.

CAUTION:

The connector coupling sealing ring can be damaged if the securing clamp is in the locked position when installing. This would result in a leak. Follow the assembly instructions.

Removing

-- Release the connector coupling by pulling the locking clip -arrow-. Separate the hose/pipe without assistance from tools.

Fig 1: Checking For Secure Fit Of Lugs When Installing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing

-- When replacing the sealing ring, lay the ring in the charge air hose groove. Ensure the sealing ring sits completely in the groove all the way around and is not twisted.

-- Lubricate the sealing surfaces and sealing ring.

-- Bring the securing clip into the released position -1-.

Fig 2: Securing Clip Into Release & Lock Position

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Slide the charge air hose onto the pipe as far as the stop.

-- Bring the securing clip into the locked position -2- and then press the charge air hose back again.

-- Check for correct seating and proper locking of the connector by pulling on the hose.