Fuel Level Sensor 2

WARNING: This page is about a different car, the 2008 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Wrench T10202
Torque wrench (40-200 Nm) VAG 1332

Removing

Fuel tank may be a maximum of 3/4 full.

NOTE:

Empty the fuel tank if necessary using the VAS 5190. Refer to FUEL TANK, DRAINING .

Read the safety precautions before beginning work. Refer to SAFETY PRECAUTIONS .

Observe the rules for cleanliness. Refer to CLEAN WORKING CONDITIONS .

-- Remove the rear seat bench. Refer to Removal and Installation .

-- Remove the left cover (when viewed from direction of vehicle travel) from the fuel level sensor 2.

-- Disconnect the electrical connector.

-- Remove the locking ring using the T10202.

Fig 1: Identifying Wrench T10202 In Locking Ring

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the fuel level sensor 2 up slightly and unclip the suction jet pump.

Fig 2: Identifying Suction Jet Pump Connected To Sensor At Inside Of Fuel Tank

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

CAUTION:

Do not bend the fuel level sensor 2 float arm when removing.

Installing

CAUTION:

Do not bend the fuel level sensor 2 float arm when installing.

-- Install the fuel level sensor 2 in the fuel tank.

-- Connect the suction jet pump to the sensor inside of the fuel tank. The catches must engage.

Fig 3: Identifying Suction Jet Pump Connected To Sensor At Inside Of Fuel Tank

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install a new, dry seal into the fuel tank opening and only lubricate the inner side with fuel.

-- Note the fuel level sensor 2 installed position. Refer to Figure.

-- Check the seal for correct positioning.

-- Tighten locking ring with the T10202. Tightening specification: 110 Nm.

Fig 4: Identifying Wrench T10202 In Locking Ring

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Connect the electrical connector.

-- Install the cover.

-- Install the rear seat bench. Refer to Removal and Installation .