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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 273 (3.2L - Fuel Supply - Engine Code(S): CBRA (As Of 11.2008)) >> 20 Fuel Supply >> General Information >> Fuel Tank, Draining >> Less Than 3/4 Full

Less Than 3/4 Full

WARNING: This page is about a different car, the 2008 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

To empty the fuel tank completely, fuel through the fuel delivery flange and fuel level sensor 2 flange must be extracted.

-- Remove the rear seat bench. Refer to Removal and Installation .

-- Remove the cover -arrows- from the fuel delivery unit.

Fig 1: Identifying Cover From Fuel Delivery Unit
GWWA20-1206Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
WARNING:

Fuel system is under pressure! Wear protective goggles and protective clothing to prevent injuries and contact with skin. Before disconnecting the connection, wrap a cloth around the connection. Then release the pressure by carefully disconnecting the connection.

-- Remove the electrical connector -1- and fuel lines -2 and 3- from the fuel delivery unit.

Fig 2: Identifying 5-Pin Connector, Black Supply Line And Blue Return Line
GWWN20-10221Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

Press the buttons together on the hose connections to do so.

-- Remove the locking ring using the T10202.

Fig 3: Identifying Wrench T10202 In Locking Ring
GWWN20-0638Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lift the fuel delivery unit up.

-- Install the VAS 5190 suction hose as far as possible into the fuel tank and extract the fuel.

Emptying the Fuel Tank at the Fuel Level Sensor 2 Flange 

-- Remove the cover -1- and disconnect the 3 pin electrical connector -arrow- from the flange.

Fig 4: Identifying Cover And 3-Pin Connector Removed From Flange
GWWN20-10231Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the locking ring using the T10202.

Fig 5: Identifying Locking Ring Opened Using Wrench T10202
GWWN20-10232Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lift the fuel level sensor 2 flange up.

-- Install the VAS 5190 suction hose as far as possible into the fuel tank and extract the fuel.

If the fuel tank needs only to be drained, reinstall the fuel level sensor 2 flange again. Refer to Figure.