ENGINE, SECURING TO THE Engine and Transmission Holder VAS 6095

WARNING: This page is about a different car, the 2009 Volkswagen Rabbit, 2008 Volkswagen Rabbit, 2007 Volkswagen Rabbit, and 2006 Volkswagen Rabbit. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Lifting Tackle 3033
Shop Crane - Load Cap = 700-1200 KG VAS 6100
Engine and Transmission Holder VAS 6095
Engine Lateral Bracket T03001
Transport Arm T03002

When performing work, secure the engine using the engine lateral bracket T03001 to the engine and transmission holder VAS 6095.

-- Remove the transmission. Refer to one of the following:

Manual Transmission: REMOVING .

Automatic Transmission: REMOVING .

-- Pull off the clip -1- for the electric wiring harness, remove the bolts -3- and then remove the cover -2-.

Fig 1: Identifying Clamp, Bolts And Cover Plate

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the harness connectors -1 and 2- and remove the bolts -arrows- at the Secondary Air Injection (AIR) valve.

Fig 2: Disconnecting Harness Connectors And Removing Bracket

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the transport arm T03002 as shown.

Fig 3: Installing Transport Strap T03002

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The pin -1- engages in the cylinder block. Tighten the knurled thumb screw -2- hand tight.

-- Install the engine lateral bracket T03001.

Fig 4: Installing Holding Fixture T03001

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Tighten the bolts -1 and 3 - to 40 Nm, and the bolt -2- to 25 Nm.

NOTE:

The bolts are designed so that they cannot be lost.

When removing, the engine lateral bracket T03001 must be held tensioned in the direction of withdrawal, otherwise the bolt -1- cannot be unscrewed.

-- Install the lifting tackle 3033 as shown and lift using the shop crane - load cap = 700-1200 KG VAS 6100 from the engine-/gearbox jack V.A.G 1383 A.

Fig 5: Engaging Engine Sling 3033 And Lifting Out Using Shop Crane VAS 6100 From Engine/Transmission Jack V.A.G 1383 A

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Secure the engine to the engine and transmission holder VAS 6095.