5TH Gear Synchronizer Ring, Checking
WARNING: This page is about a different car, the 2009 Volkswagen Rabbit, 2008 Volkswagen Rabbit, 2007 Volkswagen Rabbit, and 2006 Volkswagen Rabbit. However, it is still accessible from the selected car via links, so may be relevant.
-- Before reinstalling the drive gear and synchronizer ring for 5th gear, press the synchronizer ring onto the taper of the drive gear and measure the gap dimension -a- using a feeler gauge.
| Gap Dimension -a- | Installed Dimension | Wear Limit |
|---|---|---|
| 5th gear | 1.1 to 1.7 mm | 0.5 mm |
-- Install the 5th gear selector gear with needle bearing.
-- Place the 5th gear synchronizer ring onto the selector gear.
-- If disassembled, assemble the 5th gear locking collar/synchronizer hub. Refer to INPUT SHAFT .
The pointed teeth on the locking collar -arrow 1- and the high collar on the synchronizer hub -arrow 2- face the transmission housing.
The notches -arrow 3- on the synchronizer hub must line up with the cast locking pieces on the synchronizer ring (see lower).