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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 251 (Controls, Housing - Direct Shift Automatic Transmission 02E (As Of 01.2009)) >> 34 Controls, Housing >> Specifications >> Fastener Tightening Specifications

Fastener Tightening Specifications

WARNING: This page is about a different car, the 2008 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
Component Fastener Size Nm
Cable Bracket to Oil Pump Cover Nut - 10
Mechatronic Cover Bolt 1, 2 - 10
Oil Drain/Inspection Plug - 45
Oil Filter Housing - 20
Oil Pump Cover Bolt 1, 2 - 8
Oil Pump to Transmission Bolt
-- All 4 Flat Head - 5 + 90° turn
-- 3 Flat Head, Upper is Countersunk
-- Upper Countersunk - 8
-- 3 Flat Head   8 + 90° turn
Overflow Tube - 3
Selector Lever Cable Adjusting Bolt - 13
Selector Mechanism to Body Nut - 8
Selector Shaft Lever Nut - 20
Shift Housing to Selector Mechanism Nut - 9
Spring to Selector Mechanism Bolt - 3
Transmission Input Speed Sensor and Clutch Oil Temperature Sensor to Transmission Bolt - 10
Transmission Oil Cooler to Transmission Bolt   20 + 90° turn
(1) Always replace
(2) Tighten the new bolts in a diagonal sequence and in multiple stages

Starter to transmission bolts. Refer to SPECIFICATIONS .

Subframe to body bolts. Refer to SPECIFICATIONS .

Mechatronic Bolt Tightening Sequence and Specification

Fig 1: Identifying Bolt Installation Sequence
GWWN35-10101Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the new bolts -1 through 10- and tighten by hand.

-- Tighten the bolts in the sequence shown -1 through 10- to 5 Nm + an additional 90° (1 /4 ) turn.

Transmission to Engine Bolt Tightening Specifications

Fig 2: Identifying Alignment Sleeves & Tightening Bolts
GWWN34-10437Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. M12 -

    80 Nm

    • If Insert tool 18 mm T10179 is used: 65 Nm.
  2. M10 -

    40 Nm

  3. 2 -

    Arrows

    • Points to alignment pins
    • Do not grease

Transmission Mount and Bracket Bolt Tightening Specifications

Fig 3: Identifying Transmission Support Plate And Bolts
GWWA37-0653Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install all new bolts by hand.

-- Tighten the transmission mount bracket -A- to transmission bolts -1- to 40 Nm + an additional 90° turn.

-- When tightening the transmission mount bolts -2-, the bracket -A- can be pried into the correct seating position with screwdriver. Tightening specification for the mount bolts -2- : 60 Nm + an additional 90° turn.