Removal And Installation: Muffler

WARNING: This page is about a different car, the 2009 Volkswagen Rabbit, 2008 Volkswagen Rabbit, 2007 Volkswagen Rabbit, and 2006 Volkswagen Rabbit. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

A separating point has been provided in the connecting pipe for individual replacement of the front or rear muffler.

The separating point is marked by depressions around the circumference of the exhaust pipe.

Special tools and workshop equipment required

Body Repair Saw V.A.G 1523 A or
Chain Pipe Cutter VAS 6254
Protective Eyewear

Separating

WARNING:

To prevent injuries from metal shavings, wear protective goggles and protective clothing.

-- Cut the exhaust pipe at the separation point -arrow 2- using for example, the body repair saw V.A.G 1523 A at a right angle.

Fig 1: Cutting Exhaust Pipe At Separation Point

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Joining

NOTE:

A second technician is needed to install the repair clamp.

-- Secure the front muffler in the retainers. The front clamp remains loosely connected to the pipes.

-- Align the rear muffler horizontally and hold it in this position.

-- Position the repair clamp at the side marks -arrows 1 and 3-.

-- Position the repair clamp -A- as shown and tighten it to 25 Nm.

Fig 2: Installing Repair Clamp

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Then, align the exhaust system free of tension. Refer to EXHAUST SYSTEM, ALIGNING .