LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 245 (Gears, Hydraulic Controls - 6-Speed Automatic Transmission 09G (As Of 07.2011)) >> 38 Gears, Hydraulic Controls >> Removal And Installation >> Transmission Fluid Pan

Transmission Fluid Pan

WARNING: This page is about a different car, the 2009 Volkswagen Rabbit, 2008 Volkswagen Rabbit, 2007 Volkswagen Rabbit, and 2006 Volkswagen Rabbit. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Removing 

-- Remove the noise insulation under the engine.

-- Place the drip tray -V.A.G 1306- underneath.

-- Remove the plug -A-.

-- Remove the overflow tube -C- and drain the transmission fluid.

Fig 1: Identifying Overflow Tube, Check Plug And Sealing Ring
GWWN38-10003Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Loosen the transmission fluid pan bolts -arrows- diagonally.

Fig 2: Locating Oil Pan Bolts
GWWN38-10004Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the pan and gasket.

Installing 

Install in reverse order of removal. Pay attention to the following:

-- Clean the two magnets inside the recesses in the pan. Make sure that the magnets are in full contact with the pan.

-- Check the gasket for damage and make sure all of the spacers (quantity: 8) are present.

Otherwise, replace the gasket.

-- Install the pan and gasket; when doing this be sure not to pinch any wires.

-- Make sure the pan gasket fits correctly.

-- Tighten the pan bolts -arrows- diagonally and in several steps. Tightening specifications, refer to FASTENER TIGHTENING SPECIFICATIONS .

Fig 3: Locating Oil Pan Bolts
GWWN38-10004Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Install the overflow tube -C-. For the correct tightening specification, refer to FASTENER TIGHTENING SPECIFICATIONS .

Fig 4: Identifying Overflow Tube, Check Plug And Sealing Ring
GWWN38-10003Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Fill with transmission fluid and check the level. Refer to TRANSMISSION FLUID LEVEL, CHECKING AND FILLING .