LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 240 (2.0L - Crankshaft, Cylinder Block - Engine Code(S): CBFA & CCTA) >> 13 Crankshaft, Cylinder Block >> Removal And Installation >> Drive Plate

Drive Plate

WARNING: This page is about a different car, the 2009 Volkswagen GTI and 2008 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

-- Remove the transmission. Refer to [For engine(s) CCTA] Removal and Installation .

Preparing the Flywheel Lock Adapter -VW 558- 

-- Install a M8 x 40 bolt -A- with a M8 nut to the flywheel lock adapter -VW 558-.

Fig 1: Identifying Flywheel Lock Adapter -VW 558- And Bolt
GWWN13-10357Courtesy of VOLKSWAGEN UNITED STATES, INC.

Loosening and Tightening 

-- Install the flywheel lock adapter -VW 558- to the cylinder block and drive plate as illustrated.

Fig 2: Identifying Flywheel Lock Adapter -VW 558- Installed To Cylinder Block And Drive Plate
GWWN13-10355Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installed location of the flywheel lock adapter -VW 558-: -A- to loosen, -B- to tighten.

Installing 

Fig 3: Identifying Shim -A- And Bolts
GWWN13-10358Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- First, position the drive plate without the shim -A-.

-- Install the used bolts -3- and tighten them to 30 Nm.

-- Calculate the dimension between the drive plate and cylinder block in three locations.

Fig 4: Identifying Dimension Between Drive Plate And Cylinder Block
GWWN13-10356Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:

This is measured through the hole in the drive plate to the machined surface of the cylinder block. When measuring on the intermediate plate, take the thickness of the plate into consideration.

If the specified value is reached, replace all the bolts and tighten them.

If the specified value is not obtained:

Fig 5: Identifying Shim -A- And Bolts
GWWN13-10358Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the drive plate again and use the shim -A-. Tighten the bolts -3- again to 30 Nm.

-- Repeat the measurement. If the specified value is reached, replace all bolts and tighten them.