Charge Air Hose, Installing

WARNING: This page is about a different car, the 2009 Volkswagen GTI and 2008 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION:

The connector coupling sealing ring can be damaged if the securing clamp is in its locked position when installing. This would result in a leak. Follow the assembly instructions.

Removing

-- Release the connector coupling by pulling the locking clip -arrow-. Separate the hose/pipe without assistance from tools.

Fig 1: Identifying Connection Coupling And Securing Clip

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing

-- When replacing the sealing ring, place it in the groove in the charge air hose. Ensure the sealing ring sits completely in the groove all the way around and is not twisted.

-- Lubricate the sealing surfaces and sealing ring.

-- Bring the securing clamp into its released position -1-.

Fig 2: Identifying Clip In Release And Lock Positions

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Slide the charge air hose onto the pipe as far as the stop.

-- Bring the securing clamp into the locked position -2- and then press the charge air hose back again.

-- Check for correct seating and proper locking of the connection by pulling on the hose.