Center And Rear Muffler, Separating

WARNING: This page is about a different car, the 2009 Volkswagen GTI and 2008 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

A separating point has been provided in the connecting pipe for individual replacement of the center or rear muffler.

The separating point is marked by depressions around the circumference of the exhaust pipe.

Special tools and workshop equipment required

Chain Pipe Cutter -VAS 6254-

Body Repair Saw -V.A.G 1523 A-

WARNING:

To prevent injuries from metal shavings, wear protective goggles and protective clothing.

-- Separate the exhaust pipe at the separating point -arrow 2- using chain pipe cutter -VAS 6254- or body repair saw -V.A.G 1523 A-.

Fig 1: Identifying Side Markings Arrows To Position Clamping Sleeve

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Position the clamping sleeve -4- centrally at the edge marks -arrows 1 and 3- when installing.

-- Install the clamping sleeve so that the bolt end -arrow- does not project beyond the lower edge of the clamping sleeve.

Fig 2: Identifying Clamping Sleeve Orientation

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Threaded connection points to the rear

Tightening specification:

Clamping sleeve with 2 individual clamps, 25 Nm.

Clamping sleeve with a continuous clamp, 35 Nm.

-- Install the exhaust system free of stress. Refer to EXHAUST SYSTEM, INSTALLING .