Installing Differential Bevel Gears
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2005 Volkswagen Jetta, 2005 Volkswagen GTI, 2004 Volkswagen Jetta, 2004 Volkswagen GTI, and 2003 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
- Lubricate one piece thrust washer with transmission oil and install.
- Install both large differential bevel gears and secure (e.g. with flanged shaft).
- Insert small differential bevel gears (180 ° apart) and pivot into position.
- Push differential bevel gear shaft (arrow -A-) in up to first small bevel gear.
- Position threaded pieces (arrow -B-) in large bevel gears.
- Drive differential bevel gear shaft into final position and secure with spring pin.
Installed position: shoulder to bevel gear