Cylinder head, assembly overview: Notes

Fig 1: Cylinder Head, Assembly Overview

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cap

2 - 10 Nm

3 - Cylinder head cover

4 - Gasket for cylinder head cover

Replace if damaged
Before installing, coat contact surfaces of bearing cap or camshaft adjuster/chain tensioner to cylinder head with Sealant AMV 174 004 01 Double bearing cap contact surfaces, sealing and Chain tensioner or camshaft adjuster/cylinder head contact surfaces, sealing (Part numbers are for reference only. Always check with your Parts Department for the latest part number information).

5 - Oil deflector

6 - Cylinder head

Check for distortion Checking cylinder head for distortion under Cylinder head, assembly overview
Resurfacing sealing surfaces Refacing cylinder head sealing surface under Valvetrain, assembly overview
Removing and installing, refer to Cylinder head, removing and installing
After replacing replace entire amount of coolant

7 - Intake manifold gasket

8 - Cylinder head gasket

Replace
Metal gasket
After replacing replace entire amount of coolant
Note installation position: Identification: Part number must be visible from intake side

9 - Toothed belt

Mark direction of rotation before removing
Check for wear
Do not kink
Removing and installing, tensioning, refer to Toothed belt, removing, installing and tensioning

10 - Gasket for exhaust manifold

11 - Cylinder head bolt

Replace
Removing and installing polydrive cylinder head bolt using polydrive key 3452 or socket T10070
Sequence for loosening and tightening, refer to Cylinder head, removing and installing

12 - Gasket