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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> 1.9L - On Board Diagnostic (OBD) - Engine Code(S): BRM (A5 Platform) >> 01 On Board Diagnostic (OBD) >> Diagnosis And Testing >> Ignition System, Checking >> Glow Plugs, Checking

Glow Plugs, Checking

Special tools and workshop equipment required 

Test requirements 

Test procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to GENERAL DIAGNOSIS .

Start diagnosis 

-- Disconnect the Engine Coolant Temperature (ECT) Sensor -G62- electrical harness connector -1-.

Fig 1: Location Of Engine Coolant Temperature (ECT) Sensor G62
GWWN23-0079Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

A "cold engine" condition is simulated when the ECT electrical harness connector is disconnected and the ignition is switched on for the appropriate glow period.

Checking voltage supply 

-- Disconnect the Glow Plug -- electrical connectors.

-- Using a Multimeter, check each Glow Plug -- electrical connector, in sequence, from 1 to 4, to Ground (GND) for voltage.

Specified value: Battery voltage for 20 seconds.

If the specified value is not obtained:

-- Check the wiring from the Glow Plug -- electrical harness to the Automatic Glow Time Control Module -J179- pins for an open circuit, short circuit to each other or to Battery (+) or Ground (GND).

Glow Plug Terminal Measure to 14-pin connector T14b
Q10 8
Q11 7
Q12 6
Q13 5

Specified value: 1.5 Ω.

If the specified value was not obtained:

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and the voltage supply was OK:

Checking Glow Plug 

-- Using a Diode test lamp, check the Glow Plug -- from Battery (+) to each individual Glow Plug --.

Fig 2: Identifying Voltage Test Lamp Wire Connected To B+ Using Adapter Clips
GWWV28-0857Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The Diode test lamp must light up.

If the Diode test lamp does not light up:

-- Replace the faulty Glow Plug --.

-- Perform a road test to verify repair.

If the fault does not return:

Repair complete, Generate readiness code. Refer to READINESS CODE .

-- End diagnosis.

If the fault does return and no malfunction is detected in the wiring and the voltage supply was OK:

-- Recheck the voltage supply.

-- Assembly is performed in the reverse of the removal.

Final procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .