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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (1.9L - TDI Engine Mechanical, Fuel Injection Glow Plug, Engine Code(S): BEW (A4 Platform)) >> 20 - Fuel supply >> Components of fuel supply system, removing and installing >> Fuel delivery unit, removing and installing >> Installing

Fuel delivery unit, removing and installing: Installing

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Installation of the fuel delivery unit is performed in the reverse order.

NOTE:
  • Do not bend the fuel sender when installing.
  • Insert seal for flange or fuel delivery unit dry into opening of fuel tank.
  • Moisten seal with fuel only when installing flange or fuel delivery unit.
  • Ensure fuel hoses are tight.
  • After installing fuel delivery unit, check that the supply, return and breather lines are still clipped onto the fuel tank.
Fig 1: Installed Position Of Flange Of Fuel Delivery Unit
GW00000163Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Note installed position of fuel delivery unit flange: Marking on flange must align with the marking on fuel tank - arrows  -.
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