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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (1.9L - TDI Engine Mechanical, Fuel Injection Glow Plug, Engine Code(S): BEW (A4 Platform)) >> 13 - Engine - Crankshaft, Cylinder Block >> Sealing flanges and flywheel/drive plate, removing and installing >> Sealing flange - belt pulley end, removing and installing >> Installing

Sealing flange - belt pulley end, removing and installing: Installing

WARNING: This page is about a different variant/trim than selected.
NOTE:
  • Observe the use by date of the sealing compound.
  • The sealing flange must be installed within 5 minutes of applying the silicone sealant.
Fig 1: Cutting Off Tube Nozzle
GW00000313Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • The sealant bead must not be thicker than 2 to 3 mm, otherwise excess sealant can enter the oil pan and clog the strainer in the oil pump suction pipe, as well as drip onto the crankshaft oil seal.
  • Before applying the sealant bead, cover the sealing surface of the oil seal with a clean rag.
Fig 2: Identifying Silicone Sealant Bead
GW00000314Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Use guide sleeve T10053/1 to install sealing flange with the oil seal already installed.
NOTE:
  • Allow the sealing compound dry for approx. 30 minutes after installing the oil pan. Only then fill the engine with oil.

Installing toothed belt and adjusting valve timing. Refer to Toothed belts, removing, installing and tensioning  .