LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 37 (2.5L - Crankshaft, Cylinder Block - Engine Code(S): BGP, BGQ, CBTA & CBUA (Sedan) (A5 Platform)) >> 13 Crankshaft, Cylinder Block >> Removal And Installation >> Sealing Flange, Belt Pulley Side >> Removing

Sealing Flange, Belt Pulley Side: Removing

WARNING: This page is about a different variant/trim than selected.

-- Remove the Air Conditioning (A/C) compressor, refer to one of the following:

-- Lock the crankshaft. Refer to CRANKSHAFT, LOCKING .

-- Remove the vibration damper from the crankshaft.

-- Remove the tensioner -1-.

Fig 1: Identifying Tensioning Element & Bolts
GWWM13-0201Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the sealing flange bolts -2-.

-- Begin at the alignment bushings -arrows- and pry off the sealing flange -1- using a suitable screwdriver -A-.

Fig 2: Identifying Screwdriver And Trim Removal Wedge 3409 To Press Off Sealing Flange
GWWM13-0202Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Use the trim removal wedge 3409 to support the screwdriver in order to prevent damage to the sealing flange of cylinder block.

The sealing flange is damaged while removing.

-- Pry off the sealing flange completely.

NOTE:

After removing the sealing flange, clean the trim removal wedge 3409 which is intended for the removal of the interior equipment parts.