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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 37 (2.5L - Crankshaft, Cylinder Block - Engine Code(S): BGP, BGQ, CBTA & CBUA (Sedan) (A5 Platform)) >> 13 Crankshaft, Cylinder Block >> Removal And Installation >> Brake Booster Vacuum Pump >> Removing

Brake Booster Vacuum Pump: Removing

WARNING: This page is about a different variant/trim than selected.

-- Remove the engine cover with air filter. Refer to ENGINE COVER WITH AIR FILTER .

-- Remove the battery and the battery tray. Refer to Removal and Installation .

-- Remove the intake air guide bolts -arrows- from the lock carrier.

Fig 1: Identifying Air Guide On Lock Carrier
GWWM19-0193Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the connecting pipe -4-. To do so, disconnect the vent hose -1- from the oil filter bracket, and if present the vent hose -2- from the Secondary Air Injection (AIR) pump motor (compress the securing ring) and remove the spring clamp -3-.

Fig 2: Identifying Air Hoses And Are Fitted Securely
GWWM24-0515Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip the wiring harness from the bracket -2-.

Fig 3: Locating 3 Bolts And Vacuum Pump
GWWM13-0211Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolt -3- for the coolant pipe.

-- Disconnect the vacuum hose -1-.

-- Remove the 3 bolts -arrows- and remove the vacuum pump.

NOTE:

The 4 cover bolts must NOT be loosened under any circumstances!

-- Remove the old gasket.