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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 36 (2.5L - Cooling System - Engine Code(S): BGP, BGQ, CBTA & CBUA (Sedan) (A5 Platform)) >> 19 Cooling System >> Description And Operation >> Cooling System Components Overview, Body Side

Cooling System Components Overview, Body Side

WARNING: This page is about a different variant/trim than selected.
Fig 1: Identifying Cooling System Components (On Body), Assembly Overview
GWWM19-0188Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Upper Coolant Hose 
    • to the flange on the cylinder head.
  2. O-ring 
    • Replace if damaged.
  3. Radiator 
    • Removing and installing, refer to RADIATOR .
    • After replacing, replace the entire amount of coolant.
  4. Gasket 
  5. Cap 
    • Check using the cooling system tester V.A.G 1274 B and the adapter V.A.G 1274/9. Refer to COOLING SYSTEM, CHECKING FOR LEAKS .
    • The pressure relief valve must open at 1.4 to 1.6 bar.
  6. Connector 
  7. Bolt 
    • 2 Nm
  8. Expansion Tank 
  9. Bracket 
    • For the radiator.
  10. Bolt 
    • 7 Nm
  11. Spacer Piece 
    • For the refrigerant line bracket.
  12. Support 
    • Inserted in the lock carrier.
  13. Nut 
    • 5 Nm
  14. Fan Shroud 
  15. Bolt 
    • 5 Nm
  16. Coolant Fan 2 -V177- 
  17. Connector 
  18. Connector 
  19. Coolant Fan -V7- 
    • Removing and installing, refer to FAN SHROUD AND FANS .
    • With the coolant fan control module -J293-.
  20. Lower Coolant Hose 
    • From the connection for the coolant thermostat.
  21. Retaining Clip 
  22. Engine Coolant Temperature Sensor on Radiator -G83- 
  23. O-ring 
    • Always replace.