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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 32 (2.5L - Cylinder Head, VALVETRAIN - Engine Code(S): BGP, BGQ, CBTA & CBUA (Sedan) (A5 Platform)) >> 15 Cylinder Head, VALVETRAIN >> Specifications >> Fastener Tightening Specifications

Fastener Tightening Specifications

WARNING: This page is about a different variant/trim than selected.
Component Fastener Size Nm
Camshaft Adjustment Valve 1 to Cylinder Head Bolt - 2
Camshaft Clamp T40070 to Camshaft Bolt - 20
Camshaft Position Sensor to Cylinder Head Bolt - 10
Chain Compartment Cover to Cylinder Head Bolt - 10
Coolant Thermostat Housing to Chain Compartment Cover Bolt - 10
Exhaust Camshaft Sprocket to Camshaft Bolt (1) - 60 + 90°
Intake Camshaft Adjuster to Camshaft Bolt (1) - 60 + 90°
Locking Bolt to Cylinder Block - 30
Secondary Air Injection Connecting Pipe to Cylinder Head Bolt - 10
Transport Strap to Cylinder Block Bolt - 25
Wire Bracket to Chain Compartment Cover Bolt - 10
(1) Always replace

Cylinder Head Cover Bolt Tightening Sequence and Specification 

Fig 1: Identifying Cylinder Head Cover Bolt Removal Sequence
GWWM15-0193Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the cylinder head cover bolts -1 through 16- in the sequence shown to 10 Nm.

Cylinder Head Bolt Tightening Sequence And Specification 

Fig 2: Identifying Cylinder Head Bolts Tightening Sequence
GWWM15-0181Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Then tighten the cylinder head bolts -1 through 12- in the sequence shown as follows:

Step Tighten
1 -- Using a torque wrench, tighten the bolts to 40 Nm.
2 -- Using a ratchet, tighten the bolts an additional 90° (1/4) turn.
3 -- Using ratchet, tighten the bolts an additional 90° (1/4) turn.

-- Then, tighten the bolts -13- to 10 Nm.

Guide Frame Bolt Tightening Sequence and Specification 

Fig 3: Identifying Tightening Bolts Sequence
GWWM15-0183Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the NEW bolts -1 through 7- to 8 Nm in the sequence shown.

-- After that, continue to tighten all the bolts an additional 90° (1/4) turn.