Clutch Pedal: Installing

WARNING: This page is about a different variant/trim than selected.

Install in reverse order of removal.

NOTE:

Replace the self locking nuts.

-- Attach the mount -2- to the master cylinder actuator rod -1-.

Fig 1: Identifying Mount, Master Cylinder Operating Rod & Clutch Pedal

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Press the mount in until it engages audibly in the clutch pedal -3- opening.

-- Install the over center spring -2- in the bracket from the top. Hold the end of the spring in its installed position using T10178 when installing the spring.

Fig 2: Identifying Over-Center Spring Inserted Into Mounting Bracket And Spring End Held In Installation Position Using Assembly Tool T10178

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The mounting area -arrow- for the clutch pedal pivot pin -A- must be positioned vertically.

Fig 3: Identifying Mounting Area For Clutch Pedal Pivot Pin
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert the clutch pedal pivot pin -A- into the mounting are of the over center spring.

-- Press the clutch pedal slightly, push the bolt through and tighten the self locking nut, tightening specification, refer to TIGHTENING SPECIFICATIONS .

Some vehicles have a damper -arrow- over the clutch pedal bracket.

Fig 4: Identifying Bracket With Sound Absorber

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Bring it back into its installed position.

There are different ways of securing the impact bolster support -1- in front of the clutch pedal -2-.

Fig 5: Identifying Impact Bolster & Front Of Clutch Pedal

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Securing with Two Bolts

-- Install the impact bolster support -1- and tighten the 2 bolts to specification. Refer to TIGHTENING SPECIFICATIONS .

Securing with One Bolt

Fig 6: Identifying Impact Bolster & Bolt

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the impact bolster support -1- and tighten the bolt -2- to specification. Refer to TIGHTENING SPECIFICATIONS .

Continuation for All

-- Attach the wire guide -2- to the steering column.

Fig 7: Identifying Cable Ties, Cable Guide & Floor Vent

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the footwell vents -3-. Refer to Removal and Installation .

-- Install the trim and the cover under the trim on the driver side. Refer to Removal and Installation .

-- If disconnected, connect the battery. Refer to Removal and Installation .