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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 24 (Electrical Equipment (A4 Platform)) >> 27 Battery, Starter, Generator, Cruise control >> Generator (GEN) - 6-cylinder gasoline engines >> Ribbed belt, removing and installing

Ribbed belt, removing and installing

WARNING: This page is about a different variant/trim than selected.
CAUTION:
  • Before removing ribbed belt, mark direction of rotation. Belt damage will result if not reinstalled in proper direction.
  • Check ribbed belt. Refer to Ribbed belt, checking  . Always replace ribbed belt if found to be faulty. This will avoid related failures or operating problems.

Special tools and auxiliary items needed 

Removing 2.8L - 2V 

NOTE: Engine cover on USA/CDN 2.8L - 2V is similar to European market 2.3L engine illustrated here.
Fig 1: Engine Covers & Screws (2.8L - 2V)
GW00004129Courtesy of VOLKSWAGEN UNITED STATES, INC.

Removing 2.8L & 3.2L - 4V 

Fig 2: Engine Cover (2.8L & 3.2L - 4V)
GW00004130Courtesy of VOLKSWAGEN UNITED STATES, INC.

Continued for all 

Fig 3: Engine Compartment Noise Insulation Bolts
GW00004104Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 4: Noise Insulation Clips
GW00004122Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 5: Identifying Bolt M8X50 In Hole Of Ribbed Belt Tensioner Roller
GW00000437Courtesy of VOLKSWAGEN UNITED STATES, INC.
CAUTION:

Tighten bolt -A- only as far as necessary to release ribbed belt tension for removal. Over-tightening bolt will result in damage to tensioner.

Installing 

CAUTION:
  • Note previously marked running direction of ribbed belt when reinstalling.
  • Before installing ribbed belt, make sure that all subassemblies (generator, a/c compressor, etc.) are securely mounted and turn freely.
  • When installing belt, ensure correct seating in the belt pulleys!