LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Suspension, Wheels, Steering (A4 Platform)) >> 48 Steering >> Power steering pump, reservoir and hydraulic lines >> P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing >> Removing

P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing: Removing

WARNING: This page is about a different variant/trim than selected.
Fig 1: Noise Insulation And Bolts
GW00003004Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 2: Loosen Belt Pulley Hex Socket Head Bolt
GW00003005Courtesy of VOLKSWAGEN UNITED STATES, INC.

Counter-hold with a hex key if necessary.

Fig 3: Swiveling The Tensioning Device To Relieve Tension On Ribbed Belt
GW00003009Courtesy of VOLKSWAGEN UNITED STATES, INC.

For ease of illustration, relieving belt pulley tension is shown without charge air line.

Removing intake line and intake hose 

Removing intake hose 

Fig 4: Removing/Installing Intake Hose
GW00003010Courtesy of VOLKSWAGEN UNITED STATES, INC.

Removing intake line 

We recommend that the flexible pliers from tool set VAS 5024 be used to remove the suction line lower spring spring-type clip.

Fig 5: Locating Intake Line
GW00003011Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 6: Intake Hose Clamped With Hose Clamps
GW00003001Courtesy of VOLKSWAGEN UNITED STATES, INC.

Use assembly tool for spring-type clip pliers VAS 5024 for this.

Fig 7: Return Hose Clamped With Hose Clamps
GW00003000Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 8: Power Steering Pump Bolts
GW00003012Courtesy of VOLKSWAGEN UNITED STATES, INC.