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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Suspension, Wheels, Steering (A4 Platform)) >> 42 Rear suspension >> Servicing rear axle >> Rear axle beam, assembly overview

Rear axle beam, assembly overview

WARNING: This page is about a different variant/trim than selected.
NOTE:
  • Welding and straightening on axle beam and stub axle is not permissible.
Fig 1: Exploded View Of Rear Axle Beam
GW00002820Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Axle beam

2 - Spacer bushing

Material: Zinc

3 - Coil spring

4 - Spring seat

5 - Hex head bolt

If weld nut threads are damaged, threads can be repaired using Heli-Coil thread inserts.

Servicing thread in side rail → Threads in longitudinal member, servicing 

6 - Damper

Functional check

7 - Hex head bolt

8 - Hex nut

We recommend that the rear of the vehicle be loaded with the weight of one person when tightening

9 - Hex socket head bolt, 8 Nm

10 - Speed sensor

11 - Stub axle

12 - Stone protection plate

13 - Phillips-head screw, 4 Nm

14 - Brake disc

15 - Dust cap

A perfect seal is only achieved using a new dust cap.

16 - Self-locking 12-point nut, 175 Nm

17 - Wheel hub with wheel bearing

The wheel bearing and wheel hub are installed together in a housing.

This wheel bearing/hub unit is maintenance and adjustment free. Adjusting and servicing is not possible!

18 - Hex head bolt, 60 Nm

19 - Shield plate

20 - Retainer for parking brake cable

21 - Parking brake cable

22 - Hex head bolt, 75 Nm

If weld nut threads are damaged, threads can be repaired using Heli-Coil thread inserts.

Servicing thread in side rail → Threads in longitudinal member, servicing 

23 - Hex nut, self-locking, 80 Nm

24 - Hex head bolt, 80 Nm

25 - Clevis mounting for rear axle

26 - Hydraulic bonded rubber bushing

Distinguish between bonded rubber bushing. The hydraulic bonded rubber bushing has a bulge - arrow  - , to the exterior of vehicle.

If the mount is leaking, it must be replaced

27 - Bonded rubber bushing

28 - Retainer for parking brake cable

29 - 20 Nm plus an additional 1/8 turn 45 °

30 - Vibration damper