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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (5 SPD. Manual Transmission 02J (A4 Platform)) >> 35 Manual Transmission - Gears, Shafts >> Output shaft, disassembling and assembling >> Modified 1st gear synchronization from transmission build date 02 05 0 >> Assembling locking collar and locking pieces with 1st and 2nd gear synchro-hub

Assembling locking collar and locking pieces with 1st and 2nd gear synchro-hub

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Fig 1: Identifying Locking Collar And Locking Pieces With 1st And 2nd Gear Synchro-Hub Components
GW00001521Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Spring

2 - Locking collar

3 - Synchro-hub

4 - Locking piece

With introduction of the modified 1st gear synchronization the shoulder has the same width on both sides of synchro-hub.

The shoulder has a chamfer on one side (arrow -B-). 

After assembly the shoulder of the synchro-hub and the outer splines of the locking collar (arrow -A-) face same direction.

Recesses for locking pieces on synchro-hub and locking collar (arrow -C-) must align.