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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 52 (Gears, Shafts - Manual Transmission 02Q (Sedan) (A5 Platform)) >> 35 Gears, Shafts >> Description And Operation >> Output Shaft, 1ST To 4TH Gears, Adjusting >> Determining Shim Thickness

Determining Shim Thickness

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The required bearing tension is reached as follows:

The specified bearing preload is reached when the determined measured value (0.14 mm) is subtracted from the inserted adjustment shim (1.70 mm).

A constant figure of (0.40 mm) is added to the reading.

Example:

Inserted adjusting shim 1.70 mm
- measured value 0.14 mm
+ Preload (constant value) 0.20 mm
Adjusting shim thickness 1.76 mm

-- Select the correct adjusting shim thickness according to the table. Refer to ADJUSTMENT SHIM TABLE .

-- Remove the transmission housing and remove the tapered roller bearing outer race from the transmission housing.

Fig 1: Identifying Tapered Roller Bearing Outer Race Pulled Out From Transmission Housing
GWWN35-0332Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A - Counter-support, for example, kukko support 22/2

B - Internal puller 46 to 58 mm, for example, kukko extractor 46-58 mm 21/7

-- Remove the adjusting shim (1.70 mm) from the transmission housing.