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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 49 (2.0L - Fuel Supply - Engine Code(S): CBFA & CCTA (A5 Platform)) >> 20 Fuel Supply >> Removal And Installation >> Fuel Level Sensor -G-

Fuel Level Sensor -G-

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Removing 

-- Read the safety precautions before starting. Refer to SAFETY PRECAUTIONS .

-- Pay attention to the rules of cleanliness. Refer to CLEAN WORKING CONDITIONS .

-- Remove the fuel delivery unit. Refer to FUEL DELIVERY UNIT .

-- Pull the fuel level sensor slightly to the side and upward at the same time.

Fig 1: Pulling Fuel Level Sensor G Slightly To Side And Simultaneously Upward
GWWN20-10175Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- If the sensor cannot be released this way, press the retaining tabs -arrows- to the side slightly.

Fig 2: Fuel Level Sensor Electrical Wires
GWWA20-10067Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Note the color of the wires for reinstalling later.

Fig 3: Fuel Level Sensor Electrical Wires
GWWA20-10431Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the wire connectors -1 through 3-. Bend the hooks back.

Installing 

-- Connect the wire connectors -1 through 3-. Pay attention to the color.

Fig 4: Fuel Level Sensor Electrical Wires
GWWA20-10431Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull on the connectors to make sure they are secure.

-- Insert the fuel level sensor into the guide on the fuel delivery unit and push it downward until it clicks into place.

-- Install the fuel delivery unit. Refer to FUEL DELIVERY UNIT .