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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 46 (2.0L - Turbocharger, Supercharger - Engine Code(S): CBFA & CCTA (Sedan) (A5 Platform)) >> 21 Turbocharger, Supercharger >> Description And Operation >> Turbocharger Component Overviews >> RECIRCULATION And WASTEGATE Bypass Regulation Valves

RECIRCULATION And WASTEGATE Bypass Regulation Valves

WARNING: This page is about a different car, the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2009 Volkswagen GLI, 2008 Volkswagen Jetta, and 2008 Volkswagen GLI. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Assembly Overview: Turbocharger - Part I
GWWA21-10301Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Turbocharger 
    • Can be replaced only with the exhaust manifold.
    • Lubricate the stud bolts on the exhaust manifold with hot bolt paste.
    • Removing and installing, refer to TURBOCHARGER .
  2. Connecting Hose 
    • Make sure it is secure.
  3. Charge Air Regulation Vacuum Diaphragm 
  4. Connecting Hose 
    • Make sure it is secure.
  5. Connecting Hose 
    • Make sure it is secure.
  6. Bolt 
    • 3 Nm
  7. Wastegate Bypass Regulator Valve -N75- 
  8. Connecting Hose 
    • Make sure it is secure.
  9. Connection 
  10. Clip 
  11. Bolt 
    • 9 Nm
  12. Seal 
  13. Turbocharger Recirculation Valve -N249- 
    • Note the installed position, refer to Fig 2.
  14. Bolt 
    • 7 Nm
  15. Seal 
Fig 2: Identifying Installation Position Of Turbocharger Recirculating Valve N249
GWWA21-10057Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Note the installed position -arrows-.