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Shift Mechanism, Adjusting: Notes

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Special tools and workshop equipment required 

NOTE:

The following is important to make sure the shift mechanism adjustment is correct:

Operating and transfer elements of the shift mechanism must be in proper condition.

Shift mechanism must move freely.

The transmission, clutch and clutch mechanism must also be in proper condition.

-- Remove the air filter housing if the locking pin -A- and the lock mechanisms for the shift and selector cables are not accessible through it. Refer to one of the following:

Gas engines, refer to ENGINE COVER/UPPER AIR FILTER HOUSING , or AIR FILTER HOUSING .

Fig 1: Identifying Locking Mechanisms On Cable Retainers For Shift And Selector Cables Pulled Forward In -Direction Of Arrow 1-
GWWN34-10735Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull the locking mechanisms on the cable retainers for the shift and selector cables all the way forward in the -direction of arrow 1- and then lock them to the left in the -direction of arrow 2-.

Fig 2: Identifying Securing Mechanism Pulled Toward Front Then Locked Toward Left
GWWN34-10062Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Hold the gear shift unit shaft secure as follows:

Fig 3: Identifying Selector Shaft Pressed Down & Bracket Rotated Upward
GWWN34-10063Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Push the gear shift unit in the -direction of arrow 1-.

-- While pressing down the shaft, rotate the locking pin -A- upward in the -direction of arrow 3- and simultaneously press it in, in the -direction of arrow 2- until it engages in the gear shift unit shaft.

-- Remove the shift knob and boot. Refer to SHIFT KNOB, BOOT AND NOISE INSULATION .

-- If equipped, remove the noise insulation.

Hold the gear lever secure as follows:

Fig 4: Identifying Pin T10027 Through Holes
GWWN34-0882Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Move the shift lever into the neutral position.

-- Install the connecting pin T10027 A through the hole -A- and into the hole -B-.

-- Make sure the selector and shift cables -B- are inserted into the retainers -A- without tension.

Fig 5: Identifying Sequence To Install Connecting Pin T10027 A Through Hole -A- And Into Hole -B-
GWWA34-0609Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Turn the locking mechanism on the shift and selector cable retainers all the way to the right in the -direction of arrow 1-.

The spring will push the locking mechanism into the starting position in the -direction of arrow 2-.

-- Turn the locking pin -A- back into the starting position -arrow 2-.

Fig 6: Identifying Lock Bracket Positions
GWWN34-10064Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull the connecting pin T10027 A out of the holes -A and B-.

Fig 7: Identifying Pin T10027 Through Holes
GWWN34-0882Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- If equipped, install the noise insulation.

-- Install the boot and knob. Refer to SHIFT KNOB, BOOT AND NOISE INSULATION .

-- Make sure the gear shift unit shaft moves easily.

-- Install the air filter housing, if necessary. Refer to one of the following:

Gas engines, refer to ENGINE COVER/UPPER AIR FILTER HOUSING , or AIR FILTER HOUSING .