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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 24 (Controls, Housing - Manual Transmission 02Q (Sedan) (A5 Platform)) >> 34 Controls, Housing >> Description And Operation >> Shift Mechanism Overviews >> Shift Lever And Housing, Through 10.06

Shift Lever And Housing, Through 10.06

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NOTE:

Lubricate the bearing areas and the sliding surfaces with grease G 000 450 02.

Fig 1: Exploded View Of Shift Lever And Shift Housing (Through 10.06), Servicing
GWWN34-1754Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Lock Washer 
    • Removing and installing, refer to Fig 3.
  2. Bushing 
  3. Pressure Spring 
  4. Bushing 
  5. TORX® Bolt 
    • 5 Nm
  6. Cover 
  7. Insulation 
  8. Insulation 
  9. Bearing Shell 
  10. Shift Lever Guide 
  11. Washer 
  12. Gasket 
    • Between the shift housing and the underbody.
    • With self-adhesive.
    • Installs to the shift housing.
  13. Shift Lever 
  14. Shift Housing 
  15. Bushing 
  16. Pin 
  17. Bushing 
  18. Pressure Spring 
    • Installing, refer to Fig 4.
  19. Selector Bracket 
  20. TORX® Bolt 
    • 5 Nm
  21. Gasket 
    • Always replace.
  22. Base Plate 
    • Bend the tabs down in order to remove.
    • Always replace.
  23. Selector Cable 
    • To the selector bracket.
    • Removing and installing, refer to Fig 2.
  24. Shift Cable 
    • Removing from and installing to the shift lever guide. Refer to Fig 2.
  25. Lock Washer 
    • Always replace.
  26. Nut 
    • M6: 8 Nm
    • M8: 25 Nm
    • Quantity: 4
  27. Bushing 
    • Fits in one position only.
  28. Lock Washer 
    • Always replace.
Fig 2: Identifying Removal/Installation Selector Cable And Shift Cable
GWWN34-1367Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the lock washer from the shift cable -A- and the selector cable -B-.

Lift the tab with a screwdriver -arrow 1- and remove the lock washer -arrow 2-.

-- Remove the shift cable -A- from the shift lever mount.

-- Remove the selector cable -B- from the selector bracket.

Fig 3: Identifying Locking Washer, Spacer Bushing & Stop
GWWN34-1363Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Push the bushing -arrow B- all the way in the -direction of arrow C- and remove or install the lock washer -arrow A-.

NOTE:

Do not tilt the bushing when pushing it down.

The slot in the lever for the lock washer must be visible.

Carefully release the tension on the spring.

Fig 4: Identifying Spring So Leg Contacts Upper Part Of Pin
GWWN34-1119Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the pressure spring so that the leg -A- contacts the upper part of shift lever guide -arrow-.

-- Pull the lower leg -B- downward so that it reaches the bottom of the shift lever guide -arrow-.

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