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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 16 (Clutch - 02Q (Sedan) (A5 Platform)) >> 30 Clutch >> Description And Operation >> Clutch System Overviews >> SACHS

Clutch System Overviews: SACHS

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Fig 1: Identifying Clutch (Sachs), Servicing
GWWA30-0131Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Dual Mass Flywheel 
    • Removing and installing, refer to Description and Operation .
    • Make sure it fits securely on the centering pins.
    • Keep the clutch lining contact surface free of grooves, oil and grease.
  2. Clutch Disc 
    • Only replace together with the pressure plate.
    • Removing and installing, refer to SACHS .
    • Installed position, refer to Figure.
  3. Pressure Plate 
    • With the adjustment mechanism.
    • Only replace together with the clutch disc.
    • Removing and installing, refer to SACHS .
    • Check the ends of the diaphragm spring, refer to Figure.
    • Check the spring and rivet connections, refer to Figure.
  4. Bolt 
    • M6 bolt - 13 Nm
    • M7 bolt - 20 Nm
    • Loosen and tighten in small steps and in a diagonal sequence.